Conveyor roller and roller support workshop

Conveyor Rollers and Idlers for Belt Conveyors

Conveyor rollers and idlers are essential components of any belt conveyor system. They ensure proper belt alignment, stable movement, and efficient material transportation. The performance and reliability of conveyor rollers directly affect belt service life, energy consumption, and the overall efficiency of conveying equipment.

At OSK-TECHNOLOGY, we do more than manufacture conveyor rollers and idlers. We design and produce components engineered to operate in the most demanding industrial environments, from deep mining operations to large port terminals and metallurgical facilities.

Conveyor Roller Manufacturing

OSK-TECHNOLOGY specializes in the production of conveyor rollers and idlers for mining, metallurgical, energy, construction, port, and processing industries.

Our manufacturing capabilities, modern equipment, and strict quality control procedures enable us to produce conveyor rollers with long service life and stable operating performance, even under continuous heavy-duty operation.

Our products are designed for applications where equipment is exposed to high loads, abrasive materials, dust, moisture, and challenging environmental conditions.

Operating Principle

A conveyor roller consists of a cylindrical shell, shaft, and bearing assembly equipped with a multi-stage sealing system. During conveyor operation, the rollers rotate freely with the belt, supporting its movement while minimizing friction.

This reduces power consumption, extends belt service life, and improves the efficiency of the entire conveyor system.

Particular attention is paid to bearing protection against dust, moisture, fines, and other contaminants. Our conveyor rollers feature enhanced sealing performance and water resistance, while manufacturing processes comply with international quality requirements for conveyor rollers and idlers.

Precision bearing installation with axial play control of no more than 0.2 mm eliminates misalignment, reduces rolling resistance, and ensures reliable performance under severe operating conditions.

Purpose of Conveyor Rollers and Idlers

The primary function of conveyor rollers is to support, guide, and stabilize the conveyor belt throughout the conveying process. Conveyor rollers ensure continuous, smooth, and safe transportation of bulk and lump materials.

Idlers combine multiple rollers into a single assembly that maintains the belt profile and supports the transported load. Properly designed idlers help prevent material spillage, improve conveyor efficiency, and reduce wear on conveyor components.

OSK-TECHNOLOGY manufactures conveyor rollers and idlers tailored to specific customer requirements, operating conditions, and performance expectations.

Areas of application

OSK-TECHNOLOGY conveyor rollers and idlers are widely used in industries requiring continuous material handling.

  • Mining industry — transportation of ore, coal, rock mass, non-metallic materials.
  • Metallurgical complex — supply of coke, sinter, fluxes, metal ores.
  • Construction industry — transportation of crushed stone, sand, cement, and other inert materials.
  • Energy — supply of coal and fuel to thermal power plants.
  • Port infrastructure — transshipment of grain, ore, coal, and other cargo with minimal losses.
  • Processing industry — transportation of raw materials in the chemical, food, and other industries.

Our conveyor rollers are successfully used for handling grain, cement, slag, coke, minerals, and various abrasive materials under demanding operating conditions.

Advantages of OSK-TECHNOLOGY Conveyor Rollers

We manufacture conveyor rollers and idlers designed for maximum reliability, durability, and operational efficiency.

  • Full-cycle manufacturing process from raw material procurement to final shipment.
  • Long service life achieved through optimized bearing assembly design and high-quality bearings.
  • Minimal radial runout for smooth belt operation and reduced belt wear.
  • Low rolling resistance for reduced energy consumption.
  • Reliable dust protection and water resistance for harsh industrial environments.
  • Customized solutions based on customer requirements.
  • Continuous product improvement through engineering development and operational feedback.
  • Trusted by leading industrial enterprises in Ukraine and international markets.

 

Basic roller sizes

Detail Name Designation Meaning
Body/Case Bush diameter, mm D 89/108/114/127/133/152/159
Length, mm L 200-2200
Wall thickness, mm S 3-8
Axis Axle diameter, mm L1 260-2300
Bearing diameter, mm d2 22-45
Length, mm d3 20/25/30/35/40
Bearing assembly housing Thickness, mm   3
Bearing

6204 / 6205 / 6206 / 6305 / 6306 / 6307 / 6308

Quality Control and Testing

The reliability of conveyor rollers directly affects conveyor system performance. Therefore, all products undergo comprehensive quality control and testing procedures in our in-house laboratory.

Key parameters monitored include:

  • Radial runout
  • Axial play
  • Rotational resistance torque
  • Bearing retention force
  • Dust resistance
  • Moisture resistance

Our testing facilities simulate real operating environments, including dusty mining sites and humid port terminals. This allows us to verify product performance and ensure long-term operational reliability.

Production Capabilities

The Conveyor Rollers and Idlers Workshop of OSK-TECHNOLOGY is equipped for serial production and custom manufacturing according to customer specifications.

We offer:

  • Conveyor rollers of various diameters and lengths
  • Manufacturing according to customer drawings
  • Replacement rollers for existing conveyor systems
  • Conveyor idler assemblies
  • Custom solutions for demanding operating conditions

Our production facilities enable us to meet the requirements of both individual projects and large-scale industrial orders.

Order Conveyor Rollers and Idlers

Looking for a reliable conveyor roller manufacturer?

OSK-TECHNOLOGY supplies conveyor rollers and idlers for belt conveyor systems used across mining, metallurgy, energy, construction, port logistics, and processing industries.

Whether you require standard products or custom-engineered solutions, our specialists are ready to assist with technical consultation and commercial proposals.

Contact us to discuss your project requirements and receive a tailored solution for your conveyor system.

 
 

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